Choosing NHN 's technical expertise and services for your products, you are gaining access to NHN's international exposure for the fray of premium quality products required for bottled water industry. Cooperating with reputed suppliers of water treatment, blowing, filling, labeling and packaging equipments, we offer 'Turn  key' solutions for your Complete processing line.

Recyclable containers are commonly used for Bulk consumption  by Corporates, Institutions, Restaurants as well as by health conscious individuals. Utmost care is needed to achieve the sanitation & sterilization levels of these containers before filling stage.

Poly- Carbonate containers turned out to be the best choice for returnable applications in Bottled Water Industry, mainly attributed to the heat  - resistant characteristics of Poly - Carbonate over other plastics.

Aseptic bottling process therefore prefers Poly - Carbonate containers to strictly maintain Quality & Integrity of the Product contents.

NHN offers modular design of machines enable you to choose the capacity you need and adapt the daily production to fluctuations in demand (synergy amongst the equipment and its accessories). We employ greater skills in designing as they have direct impact on project economics and its viability. This important feature of our service makes the project cost evaluation computed with precision and perfection.

NHN integrated bottling systems incorporate advanced features and rugged engineering. Designed for maximum efficiency and manufactured with uncompromising craftsmanship. All products and services confirm to international standards.

NHN offers system complying International Quality norms of Bottling with most economical and cost effective plant designal features..

PROCESS DESCRIPTION

When bottles are at the filling point, the filling valves move down automatically to fill the bottles. These fillers are equipped with filling wall sensors, to check for filling level. When water is filled to desired level, sensor sense out signal to make filling valves move up and stop filling. When all of the bottles are full the filling valves return up and bottles move forward.

The caps sorter receives the caps from the Cap Hopper and then automatically sorts the caps. These caps are then accurately fed into the cap chute one by one in the same direction. These caps are also cleaned by Ozonated water, to kill any bacteria and sterilize them before capping onto the bottles.

Positive air pressure system with HEPA filters in filling room avoids outside contamination.

NHN 120 / 240 BPH

"Its compact size and automatic operation allow only one person to easily operate the entire process"

NHN120/240 features heavy-duty sanitary stainless steel construction safety-first design, programmable logic control, high velocity pressure sprayers, stainless steel sanitary descending fill head system and a built-in clean room with pressurized fill area utilizing HEPA sub micron filtration. It is a advanced reliable and affordable system.

NHN 300 / 450 BPH

The Automatic Washer Filler and Capper is the heart of Turnkey bottling concept. The machine represents the state-of-the-art in design, engineering and manufacturing. Designed for the water bottled industry this is a fully automatic system which will pre-wash, wash, sanitize, rinse, fill and cap 3, 5 and 6 gallon bottles at speeds upto 450 bottles per hour.

NHN 300/450 systems are incorporated with features like high-quality, heavy-duty stainless steel construction, safety-first design, over -sized tanks and pumps down to the seamless welds used at every juncture. A conveyor smoothly and efficiently moves bottles from the filler through the capper and stamper, then out of the machine.

The Clean Room is built right into the system, eliminating the need for additional costly construction. Bottles are filled in a sanitary enclosure that features a positive airflow along with a sub micron filter that tracks air bound contaminants.

Standard Features

• Fully Automated System
• Safety Features throughout
• Interlock switches on doors for greater safety
• Extremely quite operation
• Over sized tanks and pumps
• Tempered glass doors with waterproof lighting & access windows to view inside operations
• Extensive visual monitoring area
• Emergency stop buttons
• Concealed pipes reduce damage, increase available floor area and are more aesthetically pleasing
• Fully supported, enclosed, self lubricating chain for longer chain life and less down time
• Programmable logic controller (PLC) as Man & Machine Interface, (MMI) tailors functions to specific needs .
• Clean room is self- contained and equipped with a sub- micron filter and a positive air flow

CONES AND CHAIN Stainless steel conveyor chain is fully supported throughout the machine by a self-lubricating UHMW channel. This prevents misalignment and damage to the system and substantially prolongs chain life. Cones are also specially designed with UHMW for durability. HEPA - AIR FILTRATION Built-in clean room features a HEPA sub-micron filter to ensure elimination of any air-borne contamination in the fill-room. This application avoids any need for additional costly construction to safe guard the aseptic filling operation MULTI FUNCTION DIGITAL DISPLAY MONITOR Multifunction Digital Display Monitor is standard. Controls important system functions like fill time and wash time, and provide comprehensive fault detection and possible remedy. WATERPROOF LIGHTING This feature throughout the machine increases visibility inside. Sanitary stainless steel pipe work is available inside the washer along with stainless screw lock, high velocity nozzles. For minimum water usage and maximum efficiency, the nozzles are angled so that water covers the bottle’s entire surface.

FILLER VALVE / CAPPER Stainless steel descending fill heads for the ultimate in sanitary filling without waste. Stainless steel cap stamper automatically secures caps before bottles leave the clean room. ELECTRICAL WATER HEATER Electric washer heater ensures dependable and accurate temperature for the wash stage. Safety Features are also incorporated like emergency stop buttons and washer doors equipped with interlock switches HEATER AND PUMP Pumps are oversized for more powerful high-velocity cleaning jets. These systems with pre-wired heater comes as standard in all models. ACCESS WINDOW Large tempered glass Access Windows allow instant access to pre wash, wash, sanitize rinse and final rinse compartments, even when the plant is in operation

Accessories

2.2 DECAPPER: The Decapper will automatically detect if an empty returned polycarbonate bottle has a snap on type cap on it. If it detects a cap still on the bottle it will automatically stop the bottle and will remove the cap from the bottle. The removed cap will be automatically discarded through a capped chute in to a container. Incase the Decapper fails to remove a cap it will automatically push that bottle out of the conveyor on to a separate collection bin.

2.3 LEAK TESTER: This is a fully automatic machine designed to pressure test 5 gallon polycarbonate bottles. The bottles are pressurized with compressed air and a preset drop in air pressure over a given period of time would indicate a leaking bottle. The system is capable of detecting holes of less than 1 mm in diameter.

2.4 CONVEYOR: Motorized Conveyor The M.S. powdered coated in-feed conveyor is available as a standard accessory (SS available as an option) and is designed as per custom requirement. The in-feed conveyor is a standard conveyor of 3 meters length. Gravity Conveyor To convey full bottles over a short distance (3 meters) from the filler. Aluminium rollers with correct pitches are used for minimum bottle friction during transport.

2.5 INKJET PRINTER: This machine will automatically place the lines of ink on bottle surface such as date of manufacture, batch code etc, to meet coding regulations. Inkjet Printer is available with a stand, product detector, mounting bracket, programmer and starter kit. Inkjet printers are available with single line or two lines capability.

2.6 SLEEVE APPLICATOR & SHRINK TUNNEL: 2.6.1 Automatic Sleeve Applicator This automatic sleeve applicator machine is PLC controlled with a full step by step display. Once the bottle is filled and capped this machine automatically places a plastic sleeve on each bottleneck and cap for a tamper resistant packaged product. 2.6.2 Sleeve Heat Shrink Tunnel This machine shrink's the plastic sleeve so that it adheres in place.

Schematic Layout & Technical Specifications

1. Input Dirty Bottles Conveyor
2. Outside brush Washer
3. Bottle Auto-loader
4. Washing & Cleaning Machine
5. Filling Machine
6. Light Inspection & Date Code Sprayer
7. Additional motorized
8. Conveyor Belt Heat Shrink Tunnel